Cost Structure: Direct vs Indirect Costs & Cost Allocation

Let’s say that you are the owner of a restaurant and provide meals to the customers. As part of your business strategy, you also offer free home delivery at the same rate as of dine-in. Now, if a customer places an order to deliver a meal to his doorstep, you need to send this meal to the customer. Let’s take an example of a university whose core service is to provide education and lectures to the students.

  • Keeping track of product costs is critical for pricing and cost control.
  • Management can then compare the predicted use of 600 tablespoons of butter to the actual amount used.
  • A direct fixed cost is a cost which is directly related to the production process or service delivery but does not vary as per activity level.
  • So the management has to consider the ideal steps in improving the production process.
  • Figure 6.11 shows the cost to produce the 10,000 units using absorption and variable costing.

The cost of direct materials is also used in the formulation of contribution margin, since it is nearly the only subtraction from sales when arriving at the contribution margin. Direct material costs are the costs of raw materials or parts that go directly into producing products. For example, if Company A is a toy manufacturer, an example of a direct material cost would be the plastic used to make the toys. But note that while production facility electricity costs are treated as overhead, the organization’s administrative facility electrical costs are not included as overhead costs. Instead, they are treated as period costs, as office rent or insurance would be.

How to Calculate Average Unit of Production in Accounting

Furthermore, the inconsistency of direct material inventory should be specially checked as it affects the overall quality and efficiency of production. Total costs mean all and every kind of expenses which a company may incur. Now, the critical point is, the total costs would always be the same, whether we calculate by the first formula or by  second formula. For example, if we want to know the cost per cloth unit, we could figure out the cost of three main elements. Those are materials used per cloth, the cost of workers spend in total to process and make cloth become finished goods.

Knowing the actual costs of production enables the company to price its products efficiently and competitively. Fixed costs are incurred regularly and are unlikely to fluctuate over time. Examples of fixed costs are overhead costs such as rent, interest expense, property taxes, and depreciation of fixed assets. Businesses track direct material usage to estimate how much it costs to manufacture products. Direct materials are variable costs, moving in lockstep with production. Add direct material to direct labor and manufacturing overhead, and you have a manufactured good’s product cost.

  • This is a favorable outcome because the actual price for materials was less than the standard price.
  • Businesses track direct material usage to estimate how much it costs to manufacture products.
  • They are costs that are needed for the sake of the company’s operations and health.
  • Indirect material might include a freezer, measuring bottles, and electricity expenses.

A favorable outcome means you used fewer materials than anticipated, to make the actual number of production units. If, however, the actual quantity of materials used is greater than the standard quantity used at the actual production output level, the variance will be unfavorable. An unfavorable outcome means you used more materials than anticipated to make the actual number of production units. A direct fixed cost is the second type of direct costs (the first being direct variable cost).

Variances in Direct Materials

Conversely, variable costs fall as the production output level decreases. Indirect materials are materials that are indirectly connected with the manufacturing process or finished product. While, indirect costs are incurred on overhead expenses or administrative expenses like rent, telephone expenses, legal fees, utilities, etc. The total direct materials cost variance is also found by combining the direct materials price variance and the direct materials quantity variance. By showing the total materials variance as the sum of the two components, management can better analyze the two variances and enhance decision-making. If the actual quantity of materials used is less than the standard quantity used at the actual production output level, the variance will be a favorable variance.

Are Fringes Included in a Gross Margin?

The actual quantity used is 130 units, and the actual cost price is $4.00 per unit. If the cost object is the production department, the direct and indirect department costs are likely to be partly fixed and partly variable. For example, the production department has it own electric meter to measure the electricity used to operate its equipment.

AccountingTools

If the cost object is a product being manufactured, it is likely that direct materials are a variable cost. (If one pound of material is used for each unit, then this direct cost is variable.) However, the product’s indirect manufacturing costs are likely a combination of fixed costs and variable costs. For instance, if the bond in accounting managers within the manufacturing facility but not on the assembly line are paid salaries which total $20,000 per month, this cost is a fixed indirect product cost. The equipment maintenance expense and the temporary shipping clerks could be a variable indirect product cost, since this cost will vary with production volume.

Because absorption costing defers costs, the ending inventory figure differs from that calculated using the variable costing method. As shown in Figure 6.13, the inventory figure under absorption costing considers both variable and fixed manufacturing costs, whereas under variable costing, it only includes the variable manufacturing costs. A company with a cost pool of manufacturing overhead uses direct labor hours as its cost allocation basis. Finally, the company multiplies the hourly cost by the number of labor hours spent to manufacture a product to determine the overhead cost for that specific product line. Indirect costs, on the opposite hand, have a tendency to be fixed costs, so the expense amount is independent of the manufacturing volume. For example, if the cost of the legal fee is $5,000, the amount charged remains constant whether 100 or 1,000 products are sold.

An example of a fixed cost is the salary of a project supervisor assigned to a specific project. This expense may fluctuate depending on production (for example, there would be an increase in utility expense if a manufacturing plant is running at a higher capacity utilization). These expenses are not directly related to production or service delivery. These expenses would also not be varying with a change in activity level.

Leave a Comment

Your email address will not be published. Required fields are marked *